Gate-all-around transistor based non-volatile memory devices

ABSTRACT

A semiconductor device including a gate-all-around based non-volatile memory device includes isolated channels including tunnel dielectric material disposed around gate-all-around field effect transistor (GAA FET) channels, at least one floating gate including a first gate material encapsulating the isolated channels, and at least one control gate including a second gate material encapsulating the isolated channels.

BACKGROUND

The present invention generally relates to semiconductor devices, andmore particularly to gate-all-around field-effect transistor devices andmethods of fabricating the same.

A gate-all-around (GAA) field effect transistor (FET) is a FET in whichthe gate is placed on all four sides of a channel of the FET. GAA FETscan reduce problems associated with channel width variations, includingbut not limited to undesired variability and mobility loss.

Non-volatile memory (NVM) is a type of computer memory that can retrievestored information even after having been power cycled. Examples ofnon-volatile memory include, but are not limited to, (programmable)read-only memory (ROM), flash memory (e.g., NOR flash and NAND flash),ferroelectric RAM, hard disk drives (HDDs), solid state drives (SDDs),floppy disks, magnetic tape, and optical discs. NOR flash memory canprovide high-speed random access, reading and writing data in specificmemory locations. NAND flash memory can read and write sequentially athigh speed, handling data in small blocks called pages, but reads sloweras compared to NOR flash memory. NAND flash memory reads faster than itwrites, thereby rapidly transferring whole pages of data.

SUMMARY

In accordance an embodiment of the present invention, a method forfabricating a semiconductor device including a gate-all-around basednon-volatile memory device is provided. The method includes forminggate-all-around field effect transistor (GAA FET) channels, depositingtunnel dielectric material around the GAA FET channels to isolate theGAA FET channels, forming a floating gate, including depositing firstgate material over the isolated GAA FET channels, and forming at leastone control gate, including depositing second gate material over theisolated GAA FET channels.

In accordance with another embodiment of the present invention, asemiconductor device including a gate-all-around based non-volatilememory device is provided. The device includes isolated channelsincluding tunnel dielectric material disposed around gate-all-aroundfield effect transistor (GAA FET) channels, at least one floating gateincluding a first gate material encapsulating the isolated channels, andat least one control gate including a second gate material encapsulatingthe isolated channels.

In accordance with yet another embodiment of the present invention, asemiconductor device including a gate-all-around based non-volatilememory device is provided. The device includes isolated channelsincluding tunnel dielectric material disposed around gate-all-aroundfield effect transistor (GAA FET) channels, a floating gate including afirst gate material encapsulating the isolated channels, and dualcontrol gates including a second gate material encapsulating theisolated channels.

In accordance with yet another embodiment of the present invention, asemiconductor device including a gate-all-around based non-volatilememory device is provided. The device includes isolated channelsincluding tunnel dielectric material disposed around gate-all-aroundfield effect transistor (GAA FET) channels, at least one floating gateincluding at least one portion of first gate material encapsulating atleast one of the isolated channels, a dielectric layer conformallyformed around the at least one portion of first gate material, and acontrol gate including a second gate material encapsulating thedielectric layer.

These and other features and advantages will become apparent from thefollowing detailed description of illustrative embodiments thereof,which is to be read in connection with the accompanying drawings.

BRIEF DESCRIPTION OF THE DRAWINGS

The following description will provide details of preferred embodimentswith reference to the following figures wherein:

FIG. 1 is a cross-sectional view of a semiconductor device takentransversely across fins through a control gate, in accordance with anembodiment of the present invention;

FIG. 2 is a cross-sectional view of the semiconductor device takentransversely across fins through a floating gate, in accordance with anembodiment of the present invention;

FIG. 3 is a cross-sectional view of the semiconductor device takentransversely across floating gates and control gates through a fin, inaccordance with an embodiment of the present invention;

FIG. 4 is a cross-sectional view of the semiconductor device takentransversely across floating gates and control gates through a regionbetween adjacent fins, in accordance with an embodiment of the presentinvention;

FIG. 5 is a cross-sectional view of a semiconductor device takentransversely across fins through a control gate, in accordance withanother embodiment of the present invention;

FIG. 6 is a cross-sectional view of the semiconductor device takentransversely across fins through a floating gate, in accordance withanother embodiment of the present invention;

FIG. 7 is a cross-sectional view of the semiconductor device takentransversely across floating gates and control gates through a fin, inaccordance with another embodiment of the present invention;

FIG. 8 is a cross-sectional view of the semiconductor device takentransversely across floating gates and control gates through a regionbetween adjacent fins, in accordance with another embodiment of thepresent invention;

FIG. 9 is a cross-sectional view of a semiconductor device takentransversely across fins through a control gate, in accordance with yetanother embodiment of the present invention;

FIG. 10 is a cross-sectional view of the semiconductor device takentransversely across fins through a floating gate, in accordance with yetanother embodiment of the present invention;

FIG. 11 is a cross-sectional view of the semiconductor device takentransversely across floating gates and control gates through a fin, inaccordance with yet another embodiment of the present invention;

FIG. 12 is a cross-sectional view of the semiconductor device takentransversely across floating gates and control gates through a regionbetween adjacent fins, in accordance with yet another embodiment of thepresent invention;

FIG. 13 is a cross-sectional view of a stack formed on a base structureduring the fabrication of the semiconductor device, in accordance withan embodiment of the present invention;

FIG. 14 is a cross-sectional view of processing performed to form tunneldielectric layers around channels of a gate-all-around (GAA) transistordevice during the fabrication of the semiconductor device, in accordancewith an embodiment of the present invention;

FIG. 15 is a cross-sectional view of floating gate processing performedduring the fabrication of the semiconductor device, in accordance withan embodiment of the present invention;

FIG. 16 is a cross-sectional view of contact gate processing performedduring the fabrication of the semiconductor device, in accordance withan embodiment of the present invention;

FIG. 17 is a cross-sectional view of floating gate processing performedduring the fabrication of the semiconductor device, in accordance withanother embodiment of the present invention;

FIG. 18 is a cross-sectional view of contact gate processing performedduring the fabrication of the semiconductor device, in accordance withanother embodiment of the present invention;

FIG. 19 is a cross-sectional view of floating gate processing performedduring the fabrication of the semiconductor device, in accordance withyet another embodiment of the present invention; and

FIG. 20 is a cross-sectional view of contact gate processing performedduring the fabrication of the semiconductor device, in accordance withyet another embodiment of the present invention.

DETAILED DESCRIPTION

Aspects of the present embodiments provide for a semiconductor deviceincluding a gate-all-around (GAA) based non-volatile memory (NVM)device. For example, the GAA based NVM device can include dual controlgates. The dual control gates can have higher coupling ratio and lowervoltage cell operation. The embodiments described herein can enlarge thesurface area between a control and a floating gate. Reduced floatinggate to floating gate interference can be achieved by control gateshielding at two sides. The floating gate can sit vertically, therebyachieving improved floating gate scalability in the planar direction.Due to a negligible amount of floating gate crosstalk, the NVM can bestacked as, e.g., three-dimensional (3D) NAND flash memory, to enhancedensity. Additionally, although most NVM technologies are combined atback-end-of-line (BEOL) processing, the embodiments described herein canbe co-integrated with nanosheet FET devices in FEOL processes, which canreduce costs associated with, e.g., performance degradation due tothermal budget limitation high power consumption and oxidation, and canfurther improve scalability.

It is to be understood that aspects of the present invention will bedescribed in terms of a given illustrative architecture; however, otherarchitectures, structures, substrate materials and process features andsteps can be varied within the scope of aspects of the presentinvention.

It will also be understood that when an element such as a layer, regionor substrate is referred to as being “on” or “over” another element, itcan be directly on the other element or intervening elements can also bepresent. In contrast, when an element is referred to as being “directlyon” or “directly over” another element, there are no interveningelements present. It will also be understood that when an element isreferred to as being “connected” or “coupled” to another element, it canbe directly connected or coupled to the other element or interveningelements can be present. In contrast, when an element is referred to asbeing “directly connected” or “directly coupled” to another element,there are no intervening elements present.

The present embodiments can include a design for an integrated circuitchip, which can be created in a graphical computer programming language,and stored in a computer storage medium (such as a disk, tape, physicalhard drive, or virtual hard drive such as in a storage access network).If the designer does not fabricate chips or the photolithographic masksused to fabricate chips, the designer can transmit the resulting designby physical means (e.g., by providing a copy of the storage mediumstoring the design) or electronically (e.g., through the Internet) tosuch entities, directly or indirectly. The stored design is thenconverted into the appropriate format (e.g., GDSII) for the fabricationof photolithographic masks, which typically include multiple copies ofthe chip design in question that are to be formed on a wafer. Thephotolithographic masks are utilized to define areas of the wafer(and/or the layers thereon) to be etched or otherwise processed.

Methods as described herein can be used in the fabrication of integratedcircuit chips. The resulting integrated circuit chips can be distributedby the fabricator in raw wafer form (that is, as a single wafer that hasmultiple unpackaged chips), as a bare die, or in a packaged form. In thelatter case, the chip is mounted in a single chip package (such as aplastic carrier, with leads that are affixed to a motherboard or otherhigher-level carrier) or in a multichip package (such as a ceramiccarrier that has either or both surface interconnections or buriedinterconnections). In any case, the chip is then integrated with otherchips, discrete circuit elements, and/or other signal processing devicesas part of either (a) an intermediate product, such as a motherboard, or(b) an end product. The end product can be any product that includesintegrated circuit chips, ranging from toys and other low-endapplications to advanced computer products having a display, a keyboardor other input device, and a central processor.

It should also be understood that material compounds will be describedin terms of listed elements, e.g., SiGe. These compounds includedifferent proportions of the elements within the compound, e.g., SiGeincludes Si_(x)Ge_(1-x) where x is less than or equal to 1, etc. Inaddition, other elements can be included in the compound and stillfunction in accordance with the present principles. The compounds withadditional elements will be referred to herein as alloys.

Reference in the specification to “one embodiment” or “an embodiment”,as well as other variations thereof, means that a particular feature,structure, characteristic, and so forth described in connection with theembodiment is included in at least one embodiment. Thus, the appearancesof the phrase “in one embodiment” or “in an embodiment”, as well anyother variations, appearing in various places throughout thespecification are not necessarily all referring to the same embodiment.

It is to be appreciated that the use of any of the following “/”,“and/or”, and “at least one of”, for example, in the cases of “A/B”, “Aand/or B” and “at least one of A and B”, is intended to encompass theselection of the first listed option (A) only, or the selection of thesecond listed option (B) only, or the selection of both options (A andB). As a further example, in the cases of “A, B, and/or C” and “at leastone of A, B, and C”, such phrasing is intended to encompass theselection of the first listed option (A) only, or the selection of thesecond listed option (B) only, or the selection of the third listedoption (C) only, or the selection of the first and the second listedoptions (A and B) only, or the selection of the first and third listedoptions (A and C) only, or the selection of the second and third listedoptions (B and C) only, or the selection of all three options (A and Band C). This can be extended, as readily apparent by one of ordinaryskill in this and related arts, for as many items listed.

The terminology used herein is for the purpose of describing particularembodiments only and is not intended to be limiting of exampleembodiments. As used herein, the singular forms “a,” “an” and “the” areintended to include the plural forms as well, unless the context clearlyindicates otherwise. It will be further understood that the terms“comprises,” “comprising,” “includes” and/or “including,” when usedherein, specify the presence of stated features, integers, steps,operations, elements and/or components, but do not preclude the presenceor addition of one or more other features, integers, steps, operations,elements, components and/or groups thereof.

Spatially relative terms, such as “beneath,” “below,” “lower,” “above,”“upper,” and the like, can be used herein for ease of description todescribe one element's or feature's relationship to another element(s)or feature(s) as illustrated in the FIGS. It will be understood that thespatially relative terms are intended to encompass differentorientations of the device in use or operation in addition to theorientation depicted in the FIGS. For example, if the device in theFIGS. is turned over, elements described as “below” or “beneath” otherelements or features would then be oriented “above” the other elementsor features. Thus, the term “below” can encompass both an orientation ofabove and below. The device can be otherwise oriented (rotated 90degrees or at other orientations), and the spatially relativedescriptors used herein can be interpreted accordingly. In addition, itwill also be understood that when a layer is referred to as being“between” two layers, it can be the only layer between the two layers,or one or more intervening layers can also be present.

It will be understood that, although the terms first, second, etc. canbe used herein to describe various elements, these elements should notbe limited by these terms. These terms are only used to distinguish oneelement from another element. Thus, a first element discussed belowcould be termed a second element without departing from the scope of thepresent concept.

Referring now to the drawings in which like numerals represent the sameor similar elements, FIG. 1 shows a cross-sectional view of asemiconductor device 100 including a non-volatile memory (NVM) devicehaving dual control gates in accordance with an illustrative embodiment.The cross-section of FIG. 1 is taken across fins through a given one ofthe control gates. Illustratively, the device 100 includes a flashmemory device, although the embodiments described herein should not beconsidered limited to flash memory, and can be applied to fabricateother suitable NVM devices.

As shown, the device 100 includes a substrate 102. The substrate 102 caninclude any suitable substrate structure, e.g., a bulk semiconductor, asemiconductor-on-insulator (all) substrate, etc. In one example, thesubstrate 102 can include a silicon-containing material. Illustrativeexamples of Si-containing materials suitable for the substrate 102 caninclude, but are not limited to, Si, SiGe, SiGeC, SiC and multi-layersthereof. Although silicon is the predominantly used semiconductormaterial in wafer fabrication, alternative semiconductor materials canbe employed as additional layers, such as, but not limited to,germanium, gallium arsenide, gallium nitride, silicon germanium, cadmiumtelluride, zinc selenide, etc.

The device 100 further includes semiconductor material of the finsforming gate-all-around field-effect transistor (GAA FET) channels 110of the device 100. In one embodiment, the GAA FET channels 110 areformed from a stack of nanosheets. The GAA FET channels 110 can includeany suitable material in accordance with the embodiments describedherein (e.g., Si).

The GAA FET channels 110 are shown surrounded by dielectric material 120forming isolated channels. In one embodiment, the dielectric material120 can include an oxide material. For example, the dielectric material120 can include silicon dioxide (SiO₂). However, the dielectric material120 can include any suitable material in accordance with the embodimentsdescribed herein.

As further shown, the device 100 includes a control gate 130-1 formedtransversely across the fins of the device 100 and surrounding thedielectric material 120. The control gate 130-1 can include any suitablematerial in accordance with the embodiments described herein (e.g.,polysilicon material). Thus, the dielectric material 120 include aninter-poly dielectric (IPD) and/or tunneling oxide separating the GAAFET channels 110 from the control gate 130-1.

Referring to FIG. 2, a cross-sectional view of the device 100 is shownin accordance with an illustrative embodiment. The cross-sectional viewof FIG. 2 is similar to that of FIG. 1, except that the cross-section istaken across the fins of the device 100 through a floating gate 140-1formed transversely across the fins of the device and surrounding thedielectric material 120. The floating gate 140-1 can include anysuitable material in accordance with the embodiments described herein(e.g., polysilicon material). Thus, the dielectric material 120 caninclude a tunneling oxide layer separating the GAA FET channels 110 fromthe floating gate 140-1.

Referring to FIG. 3, a cross-sectional view of the device 100 is shownin accordance with an illustrative embodiment. The cross-sectional viewof FIG. 3 is taken transversely across control gates 130-1 and 130-2 andfloating gate 140-1 of the device 100 through a given one of the fins ofthe device 100. In this illustrative embodiment, as shown, the floatinggate 140-1 is sandwiched between the control gates 130-1 and 130-2. Thedielectric material 120 can include tunnel dielectric material (e.g., atunnel oxide) located in the gaps between the floating gate 140-1 andthe GAA FET channels 110.

Although the tunnel dielectric material and IPD are shown in thisillustrative embodiment being formed from the same dielectric material120, in alternative embodiments, the tunnel dielectric material and IPDcan be formed from different dielectric materials or combinations ofdielectric materials.

Referring to FIG. 4, a cross-sectional view of the device 100 is shownin accordance with an illustrative embodiment. The cross-sectional viewof FIG. 4 is taken transversely across the control gates 130-1 and 130-2and the floating gate 140-1 and through a region between adjacent finsof the device 100. Accordingly, the cross-sectional view shown in FIG. 4does not include the GAA FET channels 110.

Referring to FIG. 5, a cross-sectional view of a semiconductor device200 including a non-volatile memory (NVM) device having a floating gatemerged within a single control gate is shown in accordance with anillustrative embodiment. The cross-sectional view of FIG. 5 is takenacross fins through the control gate. Illustratively, the device 200includes a flash memory device, although the embodiments describedherein should not be considered limited to flash memory, and can beapplied to fabricate other suitable NVM devices.

As shown, the device 200 includes a substrate 202. The substrate 202 caninclude any suitable substrate structure, e.g., a bulk semiconductor, asemiconductor-on-insulator (SOI) substrate, etc. In one example, thesubstrate 202 can include a silicon-containing material. Illustrativeexamples of Si-containing materials suitable for the substrate 202 caninclude, but are not limited to, Si, SiGe, SiGeC, SiC and multi-layersthereof. Although silicon is the predominantly used semiconductormaterial in wafer fabrication, alternative semiconductor materials canbe employed as additional layers, such as, but not limited to,germanium, gallium arsenide, gallium nitride, silicon germanium, cadmiumtelluride, zinc selenide, etc.

The device 200 further includes semiconductor material of the finsforming gate-all-around field-effect transistor (GAA FET) channels 210of the device 200. In one embodiment, the GAA FET channels 210 areformed from a stack of nanosheets. The GAA FET channels 210 can includeany suitable material in accordance with the embodiments describedherein (e.g., Si).

The GAA FET channels 210 are shown surrounded by dielectric material 220forming isolated channels. In one embodiment, the dielectric material220 can include an oxide material. For example, the dielectric material220 can include silicon dioxide (SiO₂). However, the dielectric material220 can include any suitable material in accordance with the embodimentsdescribed herein.

As further shown, the device 200 includes a control gate 230 and afloating gate 240. The control gate 230 and floating gate 240 caninclude any suitable material in accordance with the embodimentsdescribed herein (e.g., polysilicon material). The control gate 230 andfloating gate 240 are separated from each other and from the substrate202 by dielectric material 250. The dielectric material 250 can includeany suitable material in accordance with the embodiments describedherein. For example, the dielectric material 250 can include an oxidematerial (e.g., SiO₂).

Referring to FIG. 6, a cross-sectional view of the device 200 is shownin accordance with an illustrative embodiment. The cross-sectional viewof FIG. 6 is taken in a region located between portions of the controlgate 230. As shown, the device includes an interlevel dielectric (ILD)260 disposed on the substrate 202 to fill the gaps within the floatinggate 240. The ILD 260 can include any suitable material in accordancewith the embodiments described herein (e.g., SiO₂).

Referring to FIG. 7, a cross-sectional view of the device 200 is shownin accordance with an illustrative embodiment. The cross-sectional viewof FIG. 7 is taken transversely across the control gate 230 and througha given one of the fins of the device 200.

Referring to FIG. 8, a cross-sectional view of the device 200 is shownin accordance with an illustrative embodiment. The cross-sectional viewof FIG. 8 is taken transversely across the control gate 230 and througha region between adjacent fins of the device 200. Accordingly, thecross-sectional view shown in FIG. 8 does not include the GAA FETchannels 210.

Referring to FIG. 9, a cross-sectional view of a semiconductor device300 including a non-volatile memory (NVM) device having multiplefloating gates and a single control gate is shown in accordance with anillustrative embodiment. The cross-sectional view of FIG. 9 is takenacross fins through the control gate. Illustratively, the device 300includes a flash memory device, although the embodiments describedherein should not be considered limited to flash memory, and can beapplied to fabricate other suitable NVM devices.

As shown, the device 300 includes a substrate 302. The substrate 302 caninclude any suitable substrate structure, e.g., a bulk semiconductor, asemiconductor-on-insulator (SOI) substrate, etc. In one example, thesubstrate 302 can include a silicon-containing material. Illustrativeexamples of Si-containing materials suitable for the substrate 302 caninclude, but are not limited to, Si, SiGe, SiGeC, SiC and multi-layersthereof. Although silicon is the predominantly used semiconductormaterial in wafer fabrication, alternative semiconductor materials canbe employed as additional layers, such as, but not limited to,germanium, gallium arsenide, gallium nitride, silicon germanium, cadmiumtelluride, zinc selenide, etc.

The device 300 further includes semiconductor material of the finsforming gate-all-around field-effect transistor (GAA FET) channels 310of the device 300. In one embodiment, the GAA FET channels 310 areformed from a stack of nanosheets. The GAA FET channels 310 can includeany suitable material in accordance with the embodiments describedherein (e.g., Si).

The GAA FET channels 310 are shown surrounded by dielectric material 320forming isolated channels. In one embodiment, the dielectric material320 can include an oxide material. For example, the dielectric material320 can include silicon dioxide (SiO₂). However, the dielectric material320 can include any suitable material in accordance with the embodimentsdescribed herein.

As further shown, the device 300 includes a control gate 330-1 andfloating gate 340. The control gate 330-1 and floating gates 340 caninclude any suitable material in accordance with the embodimentsdescribed herein (e.g., polysilicon material). The control gate 330-1and floating gates 340 are separated from each other and from thesubstrate 302 by dielectric material 350. The dielectric material 350 issimilar to the dielectric material 250 described above with reference toFIG. 5.

Referring to FIG. 10, a cross-sectional view of the device 300 is shownin accordance with an illustrative embodiment. The cross-sectional viewof FIG. 10 is taken in a region located between the control gate 330-1and another control gate 330-2. As shown, the device includes an ILD 360disposed on the substrate 302 to fill the gaps between the floatinggates 340. The ILD 360 can include any suitable material in accordancewith the embodiments described herein (e.g., SiO₂).

Referring to FIG. 11, a cross-sectional view of the device 300 is shownin accordance with an illustrative embodiment. The cross-sectional viewof FIG. 11 is taken transversely across control gates 330-1 and 330-2 ofthe device 300 and through a given one of the fins of the device 300.

Referring to FIG. 12, a cross-sectional view of the device 300 is shownin accordance with an illustrative embodiment. The cross-sectional viewof FIG. 12 is taken transversely across the control gates 330-1 and330-2 and through a region between adjacent fins of the device 300.Accordingly, the cross-sectional view shown in FIG. 12 does not includethe GAA FET channels 310.

FIGS. 13-16 depict respective steps of a process flow for fabricating asemiconductor device 400 including a gate-all-around field-effecttransistor (GAA FET) based non-volatile memory (NVM) device, inaccordance with an embodiment of the present invention (e.g., device 100of FIGS. 1-4). FIGS. 13, 14, 17 and 18 depict respective steps of aprocess flow for fabricating a semiconductor device 500 including a GAAFET based NVM device, in accordance with another embodiment of thepresent invention (e.g., device 200 of FIGS. 5-8). FIGS. 13, 14, 19 and20 depict respective steps of a process flow for fabricating asemiconductor device 600 including a GAA FET based NVM device, inaccordance with yet another embodiment of the present invention (e.g.,device 300 of FIGS. 9-12).

Referring to FIG. 13, a stack 410 including layers of semiconductormaterial is formed on a base structure 405 of a device 400. As shown,the base structure 405 can include a substrate 402 (e.g., Si substrate)and a buffer layer 404 (e.g., Ge buffer layer) formed on the substrate402. The stack 410 can include a plurality of nanosheets. As shown, thestack 410 can include a plurality of alternating layers 412-1, 414-1,412-2, 414-2, 412-3, 414-3 and 412-4. In one embodiment, the layers412-1 through 412-4 include SiGe and the layers 414-1 through 414-3include Si. One or more of the layers of the stack 410 can be formed viaepitaxial growth.

The terms “epitaxial growth and/or deposition” and “epitaxially formedand/or grown,” mean the growth of a semiconductor material (crystallinematerial) on a deposition surface of another semiconductor material(crystalline material), in which the semiconductor material being grown(crystalline over layer) has substantially the same crystallinecharacteristics as the semiconductor material of the deposition surface(seed material). In an epitaxial deposition process, the chemicalreactants provided by the source gases are controlled, and the systemparameters are set so that the depositing atoms arrive at the depositionsurface of the semiconductor substrate with sufficient energy to moveabout on the surface such that the depositing atoms orient themselves tothe crystal arrangement of the atoms of the deposition surface.Therefore, an epitaxially grown semiconductor material has substantiallythe same crystalline characteristics as the deposition surface on whichthe epitaxially grown material is formed. For example, an epitaxiallygrown semiconductor material deposited on a {100} orientated crystallinesurface will take on a {100} orientation. In some embodiments, epitaxialgrowth and/or deposition processes are selective to forming onsemiconductor surface, and generally do not deposit material on exposedsurfaces, such as silicon dioxide or silicon nitride surfaces.

Referring to FIG. 14, processing is performed to create GAA FET channels430 for the device 400. The processing can include performing a fin etchprocess (e.g., reactive-ion etching (RIE)), removing the buffer layer404, forming an ILD 420 and performing a selective etch to removematerial from the layers of the stack 410 to create the GAA FET channels430 from the layers 414-1 through 414-3. Then, the GAA FET channels 430are isolated by forming tunnel dielectric material 432 around each ofthe GAA FET channels 430. In one embodiment, the tunnel dielectricmaterial 432 is formed via oxidation (e.g., nanosheet oxidation). Thetunnel dielectric material 432 can include any suitable material inaccordance with the embodiments described herein, such as, e.g., anoxide material (e.g., SiO₂).

FIG. 15 depicts the formation of a floating gate 440 as viewed through across-section view of the floating gate 440. Forming the floating gate440 can include forming a first protective layer (not shown), performingan etch process on the first dielectric layer using a floating gatepatterning mask (not shown), forming floating gate material (e.g.,polysilicon) of the floating gate 440 to surround the dielectricmaterial 432, and removing/stripping the floating gate patterning maskand the protective layer.

The first protective layer functions to protect the dielectric material432 during the formation of the floating gate 440. The first protectivelayer can include a dielectric material different from the dielectricmaterial 432 so that the removal of the first protective layer (e.g.,via an etch process) stops at the dielectric material 432. In oneembodiment, the first protective layer includes a silicon nitridematerial, such as, e.g., Si₃N₄. However, any suitable material can beused for the protective layer in accordance with the embodimentsdescribed herein.

FIG. 16 depicts the formation of a control gate 450 as viewed through across-section of the control gate 450. Forming the control gate 450 caninclude forming a second protective layer (not shown), performing anetch process on the dielectric layer using a control gate patterningmask (not shown), forming control gate material (e.g., polysilicon) ofthe control gate 450 to surround the dielectric material 432, andremoving/stripping the control gate patterning mask and the secondprotective layer.

The second protective layer functions to protect the dielectric material432. In one embodiment, the second dielectric layer includes a siliconoxide material, such as, e.g., SiO₂. However, any suitable material canbe used in accordance with the embodiments described herein.

As further shown, further processing can be performed to create floatinggate and control gate contacts, including contact 460. The contact 460can include any suitable material in accordance with the embodimentsdescribed herein. For example, the contact 460 can include tungsten (W).

FIG. 17 depicts the formation of a floating gate 540 for a device 500 asviewed through a cross-section view of the floating gate 540. It isassumed that the device has underwent processing similar to thatdescribed above with reference to FIGS. 13 and 14. Forming the floatinggate 540 can include conformally depositing portions of the floatinggate material (e.g., polysilicon) to surround the dielectric material432. As shown in FIG. 17, the device 500 includes portions of floatinggate material conformally deposited over respective groups of thechannels.

FIG. 18 depicts the formation of a control gate 550 as viewed through across-section of the control gate 550. Forming the control gate 550 caninclude forming a second dielectric layer 542 which can include, e.g.,silicon oxide (SiO₂), forming control gate material (e.g., polysilicon)of the control gate 550 to surround the dielectric layer 542. As shown,the dielectric layer 542 can be conformally formed on the floating gatematerial.

After the control gate 550 is formed, further processing can beperformed to create floating gate and control gate contacts, includingcontact 560. The contact 560 can include any suitable material inaccordance with the embodiments described herein. For example, thecontact 560 can include W.

FIG. 19 depicts the formation of a floating gate 640 for a device 600 asviewed through a cross-section view of the floating gate 640. It isassumed that the device has underwent processing similar to thatdescribed above with reference to FIGS. 13 and 14. Similar to device 500described above with reference to FIG. 17, the floating gate 640 caninclude conformally depositing floating gate material (e.g.,polysilicon) to surround the dielectric material 432. However, as shownin FIG. 19, the device 600 includes portions of floating gate materialconformally deposited over each individual channel, as opposed to groupsof channels.

FIG. 20 depicts the formation of a control gate 650 as viewed through across-section of the control gate 650. Forming the control gate 650 caninclude forming a second dielectric layer 642 which can include, e.g.,silicon oxide (SiO₂), and forming control gate material (e.g.,polysilicon) of the control gate 650 to surround the dielectric layer642. As shown, the dielectric layer 642 can be conformally formed on thefloating gate material.

After the control gate 650 is formed, further processing can beperformed to create floating gate and control gate contacts, includingcontact 660. The contact 660 can include any suitable material inaccordance with the embodiments described herein. For example, thecontact 660 can include W.

Having described preferred embodiments of gate-all-around transistorbased non-volatile memory devices and a method of fabricatinggate-all-around transistor based non-volatile memory devices (which areintended to be illustrative and not limiting), it is noted thatmodifications and variations can be made by persons skilled in the artin light of the above teachings. It is therefore to be understood thatchanges may be made in the particular embodiments disclosed which arewithin the scope of the invention as outlined by the appended claims.Having thus described aspects of the invention, with the details andparticularity required by the patent laws, what is claimed and desiredprotected by Letters Patent is set forth in the appended claims.

What is claimed is:
 1. A semiconductor device including agate-all-around based non-volatile memory device, comprising: isolatedchannels including tunnel dielectric material disposed aroundgate-all-around field effect transistor (GAA FET) channels; at least onefloating gate including a first gate material encapsulating the isolatedchannels; and at least one control gate including a second gate materialencapsulating the isolated channels.
 2. The device of claim 1, whereinthe floating gate is positioned between a first control gate and asecond control gate.
 3. The device of claim 1, wherein the first gatematerial and second gate material each include polysilicon.
 4. Thedevice of claim 1, further comprising inter-poly dielectric (IPD)material disposed between the floating gate and the at least one controlgate.
 5. The device of claim 1, wherein the tunnel dielectric materialincludes silicon dioxide (SiO₂).
 6. The device of claim 1, furthercomprising at least one gate contact.
 7. The device of claim 1, whereinthe GAA FET channels include a stack of nanosheets.
 8. A semiconductordevice including a gate-all-around based non-volatile memory device,comprising: isolated channels including tunnel dielectric materialdisposed around gate-all-around field effect transistor (GAA FET)channels; a floating gate including a first gate material encapsulatingthe isolated channels; and dual control gates including a second gatematerial encapsulating the isolated channels.
 9. The device of claim 8,wherein the floating gate is positioned between the dual control gates.10. The device of claim 8, wherein the first gate material and secondgate material each include polysilicon.
 11. The device of claim 8,further comprising inter-poly dielectric (IPD) material disposed betweenthe floating gate and the dual control gates.
 12. The device of claim 8,wherein the tunnel dielectric material includes silicon dioxide (SiO₂).13. The device of claim 8, further comprising at least one gate contact.14. A semiconductor device including a gate-all-around field-effecttransistor (GAA FET) based non-volatile memory device, comprising:isolated channels including tunnel dielectric material disposed aroundgate-all-around field effect transistor (GAA FET) channels; at least onefloating gate including at least one portion of first gate materialencapsulating at least one of the isolated channels; a dielectric layerconformally formed around the at least one portion of first gatematerial; and a control gate including a second gate materialencapsulating the dielectric layer.
 15. The device of claim 14, whereinthe at least one floating gate is merged within the control gate. 16.The device of claim 14, wherein the at least one floating gate includesa plurality of floating gates.
 17. The device of claim 14, wherein thefirst gate material and second gate material each include polysilicon.18. The device of claim 14, further comprising inter-poly dielectric(IPD) material disposed between the floating gate and the control gate.19. The device of claim 14, wherein the tunnel dielectric materialincludes silicon dioxide (SiO₂).
 20. The device of claim 14, furthercomprising at least one gate contact.